ChiAha™ is the smart manufacturing reliability focused, performance-based Digital Twin toolkit designed to:
- Provide the power of prescriptive analytics to any level user
- Model your production operation in minutes
- Harness line event data to drive high model accuracy
- Visualize the impact of OEE optimization options
- Evaluate hundreds of options in minutes
- Simplify your decision making process
Unlock Smarter Operations with the ChiAha Toolkit
The ChiAha toolkit is built for high speed manufacturers who need real-time answers — fast, accurate, and grounded in reality. Our toolkit combines high-fidelity data modeling with ultra-fast simulation to give you a new level of visibility and control over system performance, reliability, and operational trade-offs.
At the heart of the toolkit are two powerful components:
Wishbone
Validate with Confidence
Wishbone is your data-driven foundation. It analyzes raw production data to build high-accuracy statistical models of failure and recovery behavior — capturing the reliability characteristics that truly drive performance. Wishbone allows you to validate your simulations by comparing model outputs directly against real-world system statistics, ensuring your models are trusted and ready to predict.
Accuracy within 1% on availability metrics isn’t a claim — it’s the standard.
ReliaSim™
Predict with Speed
Once your models are validated, ReliaSim lets you simulate operations at lightning speed. Run thousands of experiments involving 150+ failure modes and a full year of production time — all in under a minute. This speed unlocks experimentation at a scale never before possible, empowering decision-makers to explore “what-ifs” and trade-offs with confidence and clarity.
- Purpose-Built for Reliability-Driven Performance Modeling
Unlike generic simulation tools, the ChiAha toolkit is engineered from the ground up to focus on reliability — the single most important driver of operational performance in high-speed or high-volume environments. Our simulations are not just fast — they’re meaningful, because they’re grounded in the real failure behavior of your systems.
- Simple to Adopt. Powerful to Use.
You don’t need to be a simulation expert to use ChiAha. Our intuitive interface and guided workflows make advanced reliability modeling accessible to engineers, analysts, and decision-makers alike. The result? Faster adoption, quicker insights, and smarter operations.
- Make Your Data Work for You
With ChiAha, your data becomes more than historical—it becomes strategic. Validate, simulate, and optimize with a toolkit that’s built for speed, accuracy, and real-world decision-making.
ChiAha™ Digital Twin Toolkit Can Help Answer Your Factory Flow Questions
ChiAha™ can predict production line performance and OEE within 1% accuracy. High-fidelity modeling constructs with statistically modeled data-driven behavior. Provide answers to many of the questions related to the design, operation and improvement of lines for optimum OEE:
- What is the effect on OEE of close-coupling?
- What speeds should each machine run?
- How can production be increased?
- How much will OEE improve with changes to the system?
Industries We Serve
Who can benefit from using ChiAha™?
Plant Managers, analysts, production designers, engineers, or operations personnel working in high-speed/high-volume production operations in:
- Food and beverage
- Consumer products
- Electronics
- Pharmaceutical
- Bulk material handling
- Pulp and paper processing
- Oil and gas
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