ChiAha™ is the smart manufacturing reliability focused, performance-based Digital Twin toolkit designed to:

  • Provide the power of prescriptive analytics to any level user
  • Model your production operation in minutes
  • Harness line event data to drive high model accuracy
  • Visualize the impact of OEE optimization options
  • Evaluate hundreds of options in minutes
  • Simplify your decision making process

Unlock Smarter Operations with the ChiAha Toolkit

The ChiAha toolkit is built for high speed manufacturers who need real-time answers — fast, accurate, and grounded in reality. Our toolkit combines high-fidelity data modeling with ultra-fast simulation to give you a new level of visibility and control over system performance, reliability, and operational trade-offs.

At the heart of the toolkit are two powerful components:

Wishbone

Validate with Confidence

Wishbone is your data-driven foundation. It analyzes raw production data to build high-accuracy statistical models of failure and recovery behavior — capturing the reliability characteristics that truly drive performance. Wishbone allows you to validate your simulations by comparing model outputs directly against real-world system statistics, ensuring your models are trusted and ready to predict.  

Accuracy within 1% on availability metrics isn’t a claim — it’s the standard.

ReliaSim

Predict with Speed

Once your models are validated, ReliaSim lets you simulate operations at lightning speed. Run thousands of experiments involving 150+ failure modes and a full year of production time — all in under a minute. This speed unlocks experimentation at a scale never before possible, empowering decision-makers to explore “what-ifs” and trade-offs with confidence and clarity.

  • Purpose-Built for Reliability-Driven Performance Modeling

Unlike generic simulation tools, the ChiAha toolkit is engineered from the ground up to focus on reliability — the single most important driver of operational performance in high-speed or high-volume environments. Our simulations are not just fast — they’re meaningful, because they’re grounded in the real failure behavior of your systems.

  • Simple to Adopt. Powerful to Use.

You don’t need to be a simulation expert to use ChiAha. Our intuitive interface and guided workflows make advanced reliability modeling accessible to engineers, analysts, and decision-makers alike. The result? Faster adoption, quicker insights, and smarter operations.

  • Make Your Data Work for You

With ChiAha, your data becomes more than historical—it becomes strategic. Validate, simulate, and optimize with a toolkit that’s built for speed, accuracy, and real-world decision-making.

Before ChiAha, it would take me up to a month to develop a digital twin for a production line. In other tools, it was a very complex and inefficient process. ChiAha streamlines this process, making it faster and more straightforward while still delivering high-quality results.
President & CEO, Engineering Services Firm

ChiAha™ Digital Twin Toolkit Can Help Answer Your Factory Flow Questions

ChiAha can predict production line performance and OEE within 1% accuracy. High-fidelity modeling constructs with statistically modeled data-driven behavior. Provide answers to many of the questions related to the design, operation and improvement of lines for optimum OEE:

  • What is the effect on OEE of close-coupling?
  • What speeds should each machine run?
  • How can production be increased?
  • How much will OEE improve with changes to the system?
It's about decisions - past, present, and future - automated.
Director of Engineering, Food and Consumer Goods Corporation

Industries We Serve

Oil & Gas
Pharmaceutical
Food
Beverage
Consumer Packaged Goods
Mining
Electronics
Chemical

Who can benefit from using ChiAha™?

Plant Managers, analysts, production designers, engineers, or operations personnel working in high-speed/high-volume production operations in:

  • Food and beverage
  • Consumer products
  • Electronics
  • Pharmaceutical
  • Bulk material handling
  • Pulp and paper processing
  • Oil and gas

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